In 2025, warehouse automation is no longer a luxury it’s a necessity. With the rapid growth of e-commerce, rising labor costs, and the demand for same-day deliveries, logistics providers are turning to Bins-to-Person (BTP) systems to enhance efficiency, accuracy, and throughput in their fulfillment centers.
Unlike traditional Person-to-Goods systems, where workers walk long distances to retrieve items, Bins-to-Person solutions automate material transport, dramatically reducing travel time and improving productivity. This innovation is shaping the future of logistics by optimizing space, cutting costs, and increasing speed.
Leading automation providers such as Geek+, Exotec, Quicktron, and Mushiny compete to offer the most efficient and scalable BTP solutions. Let’s explore how these systems work, why they matter, and which solutions stand out in 2025.
Bins-to-Person (BTP) technology is a form of Goods-to-Person (GTP) automation, where robotic systems transport storage bins directly to human pickers at designated workstations. This eliminates unnecessary walking, improves productivity, and reduces worker fatigue.
How Bins-to-Person Systems Operate:
- Item Storage: Products are stored in bins (totes) inside a warehouse.
- Order Processing: When an order is placed, the system identifies the required bins.
- Automated Bin Retrieval: Robots or shuttles transport the bins to picking stations.
- Human-Worker Interaction: Workers pick items and confirm order fulfillment.
- Return & Optimization: The system optimally repositions bins based on demand frequency.
Why Is Bins-to-Person Automation Growing?
- Speeds up order picking - Reduces travel time by up to 70% compared to manual picking.
- Reduces errors - AI driven systems improve picking accuracy to over 99%.
- Optimizes warehouse space - Enables higher storage density.
- Scalable & Flexible - Easily adapts to peak demand periods.
Key Players: A Comparison of Geek+, Exotec, Quicktron, and Mushiny
Geek+ – Leader in AI-Powered Robotics
- Technology: Autonomous Mobile Robots (AMRs) transport bins to pickers.
- Strengths: AI-driven optimization, real-time analytics, high-speed performance.
- Industries Served: E-commerce, Retail, 3PLs.
- Best For: Scalability and AI-powered efficiency.
Exotec – Revolutionary Skypod System
- Technology: 3D vertical robots retrieve bins from high-density storage.
- Strengths: Industry-leading speed, high vertical storage efficiency.
- Industries Served: Retail, Healthcare, Grocery.
- Best For: Maximizing storage height and space utilization.
Quicktron – Cost-Effective & Fast Deployment
- Technology: Modular BTP robots with quick integration.
- Strengths: Affordable automation, easy-to-scale design.
- Industries Served: E-commerce, Consumer Goods.
- Best For: Businesses looking for quick ROI and low initial investment.
Mushiny – High-Density Warehouse Solution
- Technology: AMRs combined with intelligent sorting systems.
- Strengths: Space-saving, cloud-based order fulfillment.
- Industries Served: Retail, Fashion, Grocery.
- Best For: High-density storage and adaptive logistics.
Bins-to-Person automation is no longer an option it’s a necessity for modern warehouses. As e-commerce expands and labor shortages persist, businesses that adopt BTP systems will gain a competitive advantage in logistics.
🚀 Speed & Efficiency Improving warehouse efficiency by up to 200%.
📉 Labor Shortage Solution As labor shortages persist, BTP reduce reliance on manual workers.
🌍 Sustainability & Green Logistics Reduces energy consumption and warehouse footprint.
💰 Cost Savings & ROI – BTP solutions pay for themselves within 3-4 years.
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